ELECTRICAL MAINTENANCE*

AC/DC Theory

• Current
• Voltage
• Resistance
• Ohm's Law
• Magnetism
• Electrical Measurement
• DC Circuits
• Inductance & Capacitance
• Alternating Current
• AC Measurement
• Capacitative Circuits
• Inductive Circuits
• Transformers
• Tuned Circuits

Applied DC Fundamentals

• Voltage, Resistance & Current
• Ohm's Law & DC Circuits
• Electronic Components & Magnetism
• Electronic Schematics & Circuit Analysis

Basic Electronic Components & Their Measurement

• Types & Diagrams
• Controls & Application
• Operation & Troubleshooting

DC Motor Controllers

• Controller Function & Operation
• Maintenance & Troubleshooting

DC Motors

• Basics & Internal Parts
• Maintenance & Troubleshooting

Electronic Circuits

• Basic Principles
• Characteristics & Operation
• Logic Fundamentals, Types & Application

Industrial Electricity

• Basic Principles
• Alternating Current
• Conductors
• Wiring
• Installation, Distribution & Lighting Generators & Motors
• AC Motor Control & Current Measurement

Mechanical Electrical Control Systems

• Introduction to Control Schematics
• Creating Schematics
• Electrical Lockout
• Design & Troubleshooting
• Energy Management
• Electronic Controls
• Responsive Systems

Motor Controls

• Basic Motor Controls & Relays
• Overload Relays
• Time Delay Relays
• Schematic Symbols
• Schematics & Wiring Diagrams
• Starting Methods for Squirrel Cage Motors
• Wye-Delta, Synchronous & Wound Rotor Controls
• Installing & Troubleshooting Control Systems

Motor Controls

• Basic Motor Controls & Relays
• Overload Relays
• Time Delay Relays
• Schematic Symbols
• Schematics & Wiring Diagrams
• Wye-Delta, Synchronous &
  Wound Rotor Controls
• Installing & Troubleshooting
  Control Systems

Motor Drives

• Motor Drive Identification
• Open & Closed Loop Systems
• Variable Speed AC Drives
• Servo & Stepper Motors
• AC Motor Operation
• AC Drive Selection & Setup

Programmable Logic Controllers

• Fundamentals
• Programming
• Inputs & Outputs
• Troubleshooting
• Communications & Advanced Programming

Using RSLogix™

• Configuring Hardware & Software
• Programming & Editing
• Testing & Troubleshooting

INSTRUMENTATION & CONTROL*

Basic Process Control

• Feedback Control
• Process Control Modes
• Process Characteristics
• Process Variables
• Instrumentation Symbols
• Instrument Loop Diagrams
• Piping Instrumentation Drawings
• Mechanical Connections
• Electrical Connections

Calibration & Test Equipment

• Primary Calibration Standards
• Pneumatic Test Equipment
• Electronic Test Equipment
• Oscilloscopes
• Instrumentation Errors
• Instrumentation Calibration

Continuous Process Control

• Principles of Continuous Control
• Applications of Heat Exchanger
  Control
• Applications of Distillation
  Control
• Applications of pH Control

Control Valves & Actuators

• Basics & Function
• Types & Design
• Fundamentals & Selection
• Sizing & Installation

Electronic Maintenance

• Solid State Devices
• Integrated Circuits & Op Amps
• Sensor & Transducer Principles
• Transmitters
• Transducers
• Controllers, Indicators & Recorders
• Tuning
• Sampling Systems & Gas Chromatograph Valves
• Gas Chromatograph Ovens & Controllers Spectroscopic Analyzers
• Electrochemical Analyzers
• Instrument Loop Troubleshooting

Process Measurement

• Temperature 1: Thermometers & Thermocouples
• Temperature 2: Resistance & Radiation Devices
• Pressure 1: Manometers & Gages
• Pressure 2: Indicators & Transmitters
• Level 1: Level Measurement & Gages
• Level 2: Level Indicators & Transmitters
• Flow 1: Flow Measurement & Overview
• Flow 2: Flow Sensors

Smart Digital Instrumentation

• Understanding HART Protocol
• Applications of Smart Field Devices
• Configuring, Calibrating & Testing Smart Field Devices
• FOUNDATION™ Fieldbus

FIELDBUS PROCESS CONTROL

Fieldbus

• Fieldbus Curriculum Overview
• The Road to Fieldbus
• Fieldbus Wiring
• Fieldbus Devices
• Introduction to Configuration
• Introduction to Control Strategy
• Control Strategy
• Data Flow & Communications
• Fieldbus Calibration
• OPC
• Introduction to Troubleshooting
• Troubleshooting
• Fieldbus Maintenance
• Maintenance Exercises

MECHANICAL MAINTENANCE*

Boiler Operation & Control

• Introduction to Boilers
• Boiler Design & Construction
• Boiler Feedwater & Steam
• Boiler Fuel & Air
• Boiler Operation

Centrifugal Pumps

• Design & Function
• System Characteristics & Selection
• Operation & Maintenance
• Troubleshooting & Disassembly
• Reassembly & Installation

Clutches & Brakes

• Types & Applications
• Troubleshooting

HVAC&R

• Complete System
• Troubleshooting
• Air Handlers: Mechanical Systems
• Air Handlers: Calibration
• Chillers: Mechanical Components
• Chillers: Leak Check & Electrical
• Cooling Towers: Maintenance & Troubleshooting
• Condensers: Maintenance & Troubleshooting

Hydraulic Power Systems & Troubleshooting

• Identification & Operation Troubleshooting Techniques

Hydraulics

• Harnessing Hydraulic Power
• The Hydraulic Circuit
• Pumps & Actuators
• Control Valves
• Hydraulic Fluid
• Hydraulic System Safety & Maintenance
• Hydraulic System Troubleshooting

Industrial Bearings

• Application & Technology
• Maintenance & Installation
• Troubleshooting

Industrial Drives

• Belt Drives
• Chain Drives
• Enclosed Drive Systems
• Complete Drive Packages
• Gears & Gear Systems
• Shaft Joining & Coupling Devices

Industrial Hydraulics

• Basic Principles & Application
• Types & Concepts
• Function & Operating Principles
• Maintenance & Troubleshooting

Industrial Seals

• Types, Materials & Properties
• Gaskets & Packings: Inspection & Installation
• Mechanical Face Seals: Troubleshooting & Installation

Machinery Lubrication

• Lubricating Oil: Types, Properties & Handling
• Lubricating Oil: Equipment & Procedures
• Lubricating Greases: Types, Applications Equipment

Pneumatics

• The Power of Compressed Air
• The Pneumatic Circuit
• Processing Air
• Using Compressed Air
• Pneumatic Control Valves
• Working Safely with Pneumatic Systems
• Pneumatic System Maintenance
• Troubleshooting Pneumatic Systems

Steam Traps

• Types, Principles & Functions
• Sizing, Installation & Monitoring
• Diagnostics & Troubleshooting

Valve Basics

• Shutoff Valve Designs & Application Consideration
• Selecting Shutoff Valves
• Installing Shutoff Valves
• Maintaining Shutoff Valves

MAINTENANCE TROUBLESHOOTING*

Maintenance Troubleshooting

• Troubleshooting Procedures
• Power Distribution & Lighting Systems
• Motors & Motor Controls
• Pumps & Compressors
• Hydraulic Circuits & HVAC

PREDICTIVE MAINTENANCE*

Advanced Vibration: AC Induction Motors

• AC Induction Motors Part I
• AC Induction Motors Part II

Machinery Oil Analysis

• Fundamentals & Methods
• Strategies, Options & Testing
• Establishing an Effective Program

Thermography

• Basic Operation
• Operating Procedures & Implementation
• Practical Applications

Ultrasonics

• Basic Principles
• Leak Detection
• Mechanical & Electrical Inspection

Vibration Analysis

• Predictive Maintenance & Machine Vibration
• Machine Vibration, Basic Theory
• Preparing for Data Collection
• The Data Processing System
• Data Collection
• Data Analysis

OPERATOR INSPECTION*

Operator Inspection

• Pneumatic System Inspection
• Vacuum System Inspection
• Air Compression System Inspection
• Fasteners & Equipment Structures Inspection
• Electrical Equipment Control System Inspection
• Motor Drive System Inspection
• Belt Drive, Chain Drive & Gear Box Inspection
• Clutches & Brakes Inspection
• Lubrication System Inspection

MACHINE TECHNOLOGY

Basic Engine Lathe

• Identification of Parts & Care
• Engine Lathe Accessories
• Cutting Speeds & Feeds for Lathe- Ferrous, Non-Ferrous Plastics
• Grinding a Right-Hand Roughing Tool
• Grinding a Round-Nose Finishing Tool
• Mounting & Truing Work in the Four-Jaw Independent Chuck
• Three Methods of Facing Work to Length
• Straight Turning Work of Two Diameters
• Turning Between Centers
• Drilling, Boring & Reaming Work Held in a Lathe Chuck
• Turning a Radius
• Taper Turning on the Lathe
• Filing & Polishing on the Engine Lathe
• Knurling on the Lathe

Basic Machine Technology

• Safety Procedures & Guidelines
• Hand Tools & Their Use
• The Use of Measuring Tools
• The Vertical Milling Machine: Parts & Operation
• Vernier Caliper & Vernier Protractor
• The Pedestal Grinder
• Sharpening Drill Bits by Hand or the Drill Press
• Drill Presses: Sensitive & Radial Arm Drill Press Operations
• Vertical Band Saws: Parts, Accessories & Operation

Computer Numerical Control

• Introduction
• Preparing for Programming
• Absolute & Incremental Positioning
• One- & Two-Axis Linear Milling
• Three-Axis Linear & Circular Milling
• Completed Milling Programs
• Drilling, Boring & Spot Facing
• Subroutines
• Special Cycles
• Mirroring
• Quick Coding Procedures
• Polar Coordinate Programming
• Scaling & Engraving Programming
• Rotation
• Cutter

BASIC SKILLS*

Gaging & Measurement

• Types & Fundamentals
• Procedures & Operation

Mechanical Print Reading

• Orthographic Projection
• Drawing Format & Dimensioning
• Drawing Types & Symbols
• Thread Specifications

Rigging

• Equipment Basics
• Operations

Workplace Mathematics

• Whole Numbers
• Fractions
• Decimals
• Introduction to Algebra

Workplace Reading

• Basic Skills
• Literal Comprehension: Main Idea
• Literal Comprehension: Relationships
• Inference
• Study Skills

Reciprocating Products

• Recip-Compressor Major Components
• Recip-Compressor Theory
• Recip-Compressor Piston End-Clearance
• Recip-Compressor Rod Run-Out
• Recip-Compressor Frame Lubrication
• Recip/Engine-Crankshaft Web Deflection
• Recip-Compressor Rod Packing Fundamentals
• Recip-Compressor Rod Packing
• Reconditioning Recip-Compressor Wedge Ring Packing
• Recip-Compressor Divider Block Cylinder and Packing Lubrication
• Recip-Compressor Pump to Point Cylinder and Packing Lubrication
• Recip-Compressor Set Screw Type Valve Cover
• Bolt Torque
• Recip-Compressor Crosshead and Piston Supernut
• Engine-Major Components
• Engine-Two Cycle Theory
• Engine-Four Cycle Theory
• Engine-Pre-Ignition and Detonation
• Engine-Balancing Firing Pressures

Steam Products

• Steam-Turbine Major Components
• Steam-Turbine Operation
• Steam-Turbine Overspeed Trip Systems

Turbo Products

• Centrifugal-Compressor Types
• Centrifugal-Compressor Surge